Cluster Detail
Rajasthan     Nagaur     Nagaur


 

 

A cluster is defined as a geographic concentration (a city/town/few adjacent village and their adjoining areas) of units producing near similar products and facing common opportunities and threats. An artisan cluster is defined as geographically concentrated (mostly in villages/townships) household units producing handicraft/handloom products. In a typical cluster, such producers often belong to a traditional community, producing the long-established products for generations. Indeed, many artisan clusters are centuries old Artisan.

 

 

About Nagaur Cluster:-

 

Nagaur Cluster falls under Rajasthan State in Nagaur district.

 

The Nagaur cluster is able to for 188 plus Artisans & 14 SHGs supporting the strong work force. The mobilization gains momentum day by day. Nagaur Cluster is famous for Leather and Hand Printed Crafts.

 

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Leather Craft(Footwear):-

 

Mojris (or jootis or pagarkhiyas) is foot wear made in Rajasthan from locally cured leather. They are very well-known for the quality of workmanship and the variety and richness of design. They are entirely hand-crafted and are measured with the fingers.

 

The process followed is for different layers of the sole to be stuck with home-made glue. Once this is dry, the sole is stitched with cotton or leather thread. The upper portion is then embroidered by women who are very skilled at this. Plain or coloured piping is stitched to the edge of the inside portion of the upper form after the leather is dipped in water to make it soft. At every stage the leather is hammered to make the stitching and the pasting firm.

 

When the upper form has been attached to the sole it is put on a wooden last to give it a final shape; local dyes are sometimes sprayed on the upper in shades of red, green, and dark pink. Simple tools like a needle, a knife, a wooden block, and a hammer, are used. There is a thin strip of leather attached to the front edge of the sole, curling around the toe and joining the upper form, which protects the toe. On the back portion, a strip of leather stands out by an inch to enable the wearer to pull on the jooti. The stitching on the sole is always done with several strands of cotton thread. The simplest form of the jooti has a plain leather upper form, stitched to a plain sole. There is no difference between the right and the left foot and the jooti takes the shape of the wearer's foot.

 

 

 Leather Craft's Raw material:-

 

The main raw material that is used for making leather crafts in Tamilnadu is the skin of goats and sheep. The creating of leather crafts specifically the leather puppets follows some procedures like washing the hide, cleaning and decorating it with immense perfection and dexterity. Once the puppets are structured, then the dyeing and outlining of the borders are done. Apart from creating these leather puppets, the craftsmen of Tamilnadu  create leather items that are used for home décor like lamp shades, wall hangings etc.

 

 

Leather Craft’s Process:-

 

Leather is bought from the wholesale market and soaked for two days in huge drums. It is then washed thoroughly to rid it of excess tanning ingredients. While fully wet it is stretched on the floor and left to dry. This process involves some skill as the leather needs to be stretched uniformly to avoid wrinkles. Good stretching can also increase the leather surface area by 5 - 10%. At this stage the water in the wet leather acts as an adhesive and holds it firmly to the floor. As the leather dries it automatically disengages from the floor.After this it is marked and cut to size with scissors and cardboard formats.he piece which needs to be embossed is then moistened with a sponge and rolled out with a rolling pin.A block is made according to the desired design by the acid etching process used in old letter presses. The die is placed in a ball press machine and the leather is sandwiched between the die and a sheet of hard rubber and strongly compressed.The leather is again cut according to patterns and assembled to make bags or boxes. Boxes are made using cardboard stiffeners and everything is pasted together using a rubber-based glue. Cardboard is cut using a die, because the cutting has to be very precise. Even a slight error ruins the final shape of the bag.

 

 

Leather Craft’s Techniques:-

 

Various other techniques are involved in making a complete product, the most important of which is skiving (to disguise the edge of the leather without increasing thickness though fashion pundits have opposing views on this), creasing (to ensure an even fold), beating(with a mallet to increase effectiveness of the adhesive) and polishing (rubbing the leather hard with a smooth piece of stone or glass to give the leather that shiny surface, the pressure and heat involved also closes the pores and gives the leather a high and even density). Bags are made by stitching together the pieces using a sewing machine. Unlike fabric stitching leather has to be stitched with a more heavy duty machine and a certain amount of pre-stitch adhesion is required to keep piece in place.

 

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Hand Printed:-

 

In Rajasthan, there are sandy stretches of desert where a unique method of cloth-dyeing prevails. The technique is called Ajrakh and the print is in dark shades of blue and red with geometrical patterns on both sides of the fabric. The technique is a complicated one and the steps include preparatory washing, application of mordant, resist printing, de-gumming, and dyeing. The resist substances used are gach (a mud resist) and kariyana, which is a mixture of the gum of the babul tree and chuna or lime. The lime provides a smooth texture and prevents the resist from cracking.After the final dyeing the cloth is sun-dried. It is dipped every night in a cow-dung solution and kept under a stone all night. Washing is done the next morning in the river and the drying is done on the sand. When half-dry, water is sprinkled on the cloth continuously. On the third day, the cloth is finally washed in the river, brought to the work-place and dried.

 

Chanderi Stoles and Dupattas, Mangalgiri Salwar Suits and Sarees, Maheshwari Salwar Suits and Sarees, Tussar Salwar Suits and Sarees, Georgette Sarees, Chiffon Sarees, Printed fabrics in Khadi cotton and Khadi Silk, Printed Cottons in Voile and Sheeting.

 

Hand printed textiles including block and screen printing, batik, Kalmkari (hand printing by pen) and bandhani (tie and die) are used in products ranging from bed-covers to sheets, dress material to upholstery and tapestry.  The famous embroidered articles of silk and cotton often embellished with mirrors, shells, beads, and metallic pieces are also found in India.  Embroidery is done too on leather, felt and velvet etc.  This segment of the industry accounts for almost half a million strong employment in addition to a large number of designers, block makers, weavers and packers involved in the trade

 

 

Raw Materials Used :-

 

Any filament, fibre, or that can be made into fabric or cloth, and the resulting material itself. The word originally referred only to woven fabrics but now includes knitted, bonded, felted, and tufted fabrics as well. The basic raw materials used in textile production are fibres, either obtained from natural sources (e.g.,wool) or produced from chemical substances (e.g., and polyester. Textiles are classified according to their component fibers into silk, wool, linen, cotton, such synthetic fibers as rayon, nylon, and polyesters, and some inorganic fibers, such as cloth of gold, glass fiber, and asbestos cloth.

 

 

Process:-

 

Textile hand printing is the process of applying colour to fabric in definite patterns or designs. In properly printed fabrics the colour is bonded with the, so as to resistwashing andfriction. Textile printing is related to dyeing but, whereas in dyeing proper the whole fabric is uniformly covered with one colour, in printing one or more colours are applied to it in certain parts only, and in sharply defined patterns.In printing, wooden blocks, stencils, engraved plates, rollers, or silkscreens are used to place colours on the fabric. Colourants used in printing contain dyes thickened to prevent the colour from spreading by capillary attraction beyond the limits of the pattern or design.

 

Traditional textile printing techniques may be broadly categorised into four styles:

  • Direct printing, in which colourants containing dyes, thickeners, and the mordants or substances necessary for fixing the colour on the cloth are printed in the desired pattern.
  • The printing of a mordant in the desired pattern prior to dyeing cloth; the color adheres only where the mordant was printed.
  • Resist dyeing, in which a wax or other substance is printed onto fabric which is subsequently dyed. The waxed areas do not accept the dye, leaving uncoloured patterns against a coloured ground.
  • Discharge printing, in which a bleaching agent is printed onto previously dyed fabrics to remove some or all of the colour.

Resist and discharge techniques were particularly fashionable in the 19th century, as were combination techniques in which indigo resist was used to create blue backgrounds prior to block-printing of other colours.[1] Most modern industrialised printing uses direct printing techniques.


1. Creation of the screens-the screens are made by tightly stretching a finely women Dacron mesh fabric over a stainless steel frame. The Dacron is coated with a light sensitive emulsion, this is laid on top of a drawing, created from opaque black ink, which is then exposed to light to produce a "negative'image. The result is a screen, that when covered with ink, will only allow ink to penetrate according to the drawing.
2. Mixing and application of the ink.
3. Pinning of the fabric to the printing table.
4. Printing of the fabri -the screen is laid over the substrate material and ink is squeegied across the screen so that the ink permeates.
5. Drying of the fabric

 

 

Techniques:-

 

This technique the intended pattern along with the individual color is formed by projecting small drops of ink which are special dye liquors in predetermined micro arrays onto the surface of the substrate. This is earliest form of printing used for the purpose of increasing the decorative value of textiles. This is the traditional technique of tie and dye. a spray gun is used to force the color through a screen and electro coating is used to apply a patterned pile. This technique involves tying up of both wrap and weft threads where original color needs to be retained and then dyed.

 

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How to Reach:-

 

The nearest airport is at Jodhpur (137 km). Nagaur town is well connected by a broad gauge line with Jodhpur, Jaipur, Bikaner and Delhi. Total length of railway line withinthe district is 384 km. All the important places in the district are connected with bus services. Total length of different category of roads in the district was about 5,038 km as of March 2000.




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Rajasthan     Nagaur     Jyoti Shikshan Sansthan